INTRODUCTION
This test method coves determination of the compressive strength of cement mortars , using 2 in (50 mm ) cube specimens .
APPARATUS
In this test we will use equipment as follow :
1) weights or weighing device .
2) glass graduate .
3) specimens molds : thre cubes of (50 mm) side .
4) mixer ( electrically driven mechanical mixer of the type equiped with paddle and mixing bowl ) .
5) testing machine .
6) tamper and trowel .
And the following pictures shows this apparatus
MATERIALS
graded standard sand should be used ( c778 ) with cement in the proportion ( 1 cement : 2.75 sand ) by weight .
in this report we used water-cement ratio as follow :
0.45 , 0.5 , 0,55 , and 0,6 w/c ratio .
PROCEDURES
A- preparation of morter
1) weight (300)gm of cement and prepare the corresponding weights of standard sand and water.
2) place the dry paddle and the dry bowl in the mixing position in the mixer. then introduce the materials for abatch into the bowl and mix in the following manner .
3) place all the mixing water in the bowl and add the cement to the water , then start the mixer and mix at the low speed (140+or- 5 r/min ) for 30 second. add the entire quantity of sand slowly over a(30 s) period , while mixing as slow speed.
stop the mixer , change to medium speed (285+10 r/min) and mix for 30 second . stop the mixer and let the morter stand for 1.5 min . during the first (15 s) . of this interval , quickly scrape down into the batch any morter that may have collected on the side of the bowl .and finish by mixing for (1 min ) at medium speed .
B-molding test specimens
1) thinly cover the interior faces of the specimen molds with oil .
2) start molding the specimens within atotal time of not more than 2.5 min after completion of mixing.
3) place alayer of morter about 25mm (half the depth of the mold ) in all the cube specimens .
4) tamp the morter in each cube 32 times (4*8) , about 4 rounds < each round to be at right angles to the other .
5) the 4 rounds of tamping shall be completed in one cube before going to the next .
6) when the tamping of the first layer in all cubes is comleted , fill the molds with the remaining morter and tamp as specified for the first layer .
7) cut off the morter to a plans surface with astraight edge.
8) keep the molds in a moist room for 20-24 houres then open them and keep the specimens in a water basin for aweek .
c- testing specimens
1) after 7 days ( +3 hours), take the specimens out of the basin , dry them with a clean cloth , put them , one after the other in the testing machine.
2) the cubes must be put on one side , using extra steel plates up and down the specimen.
3) start loading in speed of 1.4 kn/sec or (350 kg/cm^2 ) in a- minute .
4)when failure , record load and the compressive strength .
CALCULATIONS
now we will determine the compressive of every sample different w/c ration .
-The
first sample with 0.45 w/c ratio
.
NO.CUBE
|
LOAD
(KN)
|
COMP.STRENGTH
(MPa)_____
|
STRESS
WITH (kg/cm^2)
|
Weight
(g)
|
1
|
51.7
|
20.68
|
210.805
|
283
|
2
|
50.6
|
20.24
|
206.32
|
281
|
- Average comp -stress = 210.805+206.32 /2 = 208.563 kg/cm^2
for 0.45 w/c .
The second sample with 0.55 w/c ratio :-
NO.CUBE
|
LOAD
(KN)
|
COMP.STRENGTH
(MPa)_____
|
STRESS
WITH (kg/cm^2)
|
Weight
(g)
|
1
|
54.262
|
21.505
|
221.25
|
280
|
2
|
49.907
|
19.963
|
203.49
|
275
|
Average comp-
stress = 221.25+203.49 / 2
= 212.37
kg/cm^2 , for 0.5 w/c
-The
third sample with 0.55 w/c ratio :-
-The third sample with 0.55 w/c ratio :-
NO.CUBE
|
LOAD
(KN)
|
COMP.STRENGTH
(MPa)_____
|
STRESS
WITH (kg/cm^2)
|
Weight
(g)
|
1
|
55.467
|
22.187
|
226.165
|
280
|
2
|
37.196
|
14.879
|
151.665
|
275
|
- Average comp-stress = 226.165+151.665 /2
= 188.915 kg/ cm^2
, for 0.55 w/c ratio
The forth sample with 0.6 w/c ratio :-
NO.CUBE
|
LOAD
(KN)
|
COMP.STRENGTH
(MPa)_____
|
STRESS
WITH (kg/cm^2)
|
Weight
(g)
|
1
|
10
|
4
|
40.774
|
285
|
2
|
34.486
|
13.794
|
140.615
|
275
|
- Ave .comp-
stress= 40.774+140.615
/ 2 = 90.6945 kg/cm^2
, for 0.6 w/c ratio.
and this picture from excel ratio average comp-stress and w/c ratio .
COMMENTS
1) The comp-strength of sample 0.5 w/c is bigger than strength of 0.45 w/c
2) the value of comp-strength 0.6 w/c is the least of every samples strength.
3) the cement used is portland cement .
4) when increase in w/c ratio m the comp-strength decrease.
5) two sample for one w/c ratio is not enough to judge comp-strength.
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